Graphic Whizard

By building an in-plant from scratch, Lufkin Independent School District is both preparing students for employment and saving money. By Bob Neubauer When the Lufkin Independent School District decided to create an in-plant at its Lufkin, Texas-based high school, it went all out. First it hired Brian Crews, who had spent the previous 10 years running the in-plant and graphic arts instructional program for the Gladewater School District, an hour and a half away. Then it installed new prepress, offset and finishing gear worth close to $600,000, including computer-to-plate (CTP) equipment and two-color presses. "They told me to put together my Christmas list

Seeing big money in their mailing operations, these in-plants have invested aggressively in new equipment. By Mike Llewellyn State of Oregon Publishing and Distribution Program Salem, Ore. Manager: Kay Erickson In-plant Employees: 132 Mailing Employees: 25 Mailing equipment upgrades in past three years: Pitney Bowes Series 8 inserter, Secap V300 dual-head ink-jet system For Program Manager Kay Erickson, the purchase of a Pitney Bowes Series 8 inserter and a Secap V300 dual-head ink-jet system translated to an increase in cost savings and an expansion of the in-plant's business. "The Pitney inserter allows the option of cut sheet or continuous. It has given us backup

The Division of Publishing and Distribution Services for the State of Oregon has held strong for the past year, with sales steady despite an unfriendly economic climate. Manager Kay Erickson attributes the health of her facility to seeking out innovative ways to bring in extra revenue. Clocking in at three years on the job, Erickson may not be a veteran yet, but she has not let that stop her from guiding the shop through what she sees as the three main changes shaping its future. They are a transition into digital printing, a partnership with Oregon Corrections Enterprises and the addition of graphic

Higher-than-expected turnout made Graph Expo 2002 an exciting four days for both vendors and attendees. By Mike Llewellyn &012;and Bob Neubauer Graph Expo was back in action last month in Chicago, and from the look of the 380,000-square-foot show floor, the printing industry may soon spring back, as well. Close to 38,000 people attended the show, including buyers representing over 9,600 companies. After last year's big-ticket event, Print '01, was brought to a halt by the September 11 terrorist attacks, it was reassuring to see crowded exhibit areas and overflowing equipment demos this year. David Poulos, director of communications for the event's organizer,

By replacing older stitching and binding equipment with new models, in-plants are bringing new business into their shops. by Bob Neubauer It wasn't the automation. It wasn't the ease of use, either. No, the biggest benefit the Heidelberg ST 90 saddle stitcher brought to Minnesota Life Graphic Services was new business, according to manager Tom Neckvatal. "It opened up the doors for us to do work we couldn't do before," he says. With the ST 90, the in-plant could saddle stitch 96-page books, plus covers. This meant jobs like annual reports, catalogs and manuals were now well within the capabilities of the

Print 01 featured numerous innovations in prepress, offset and bindery technologies. Find out all about them in part two of our show report. &002;by Bob Neubauer Walking the show floor at Print 01 was a printer's dream. Presses were churning out color posters, software was being demonstrated on large screens for small crowds, books were being folded, stitched and trimmed—wherever you looked, something was happening. Though the September 11 attacks brought the show to a halt, show management said about 66,300 people attended overall. Vendors reported a number of sales. Heidelberg's NexPress subsidiary sold more than 70 NexPress 2100 presses, part of

Today's folding equipment must do more than simply fold paper. In-plants want additional features to help them keep pace. by ERIK CAGLE ACCESSORIES ARE to folding machines what cherries are to cheesecake—sweet. Printers still want folders that are easy to operate, with short setup times, but auxiliary equipment for scoring, slitting, perforating, gluing and plow folding can greatly augment the humble folder. The aforementioned features are among the most requested by customers, according to Wayne Pagel, president and owner of KEPES. He believes a vacuum table that allows product sampling, and plow folds with gluing to close the product are also sought after.

In part two of our Graph Expo report, we detail the latest advances in prepress, e-commerce, bindery and consumables. The recent Graph Expo show in Chicago drew more than 45,000 industry professionals to McCormick Place. Last month IPG took you there as we detailed many of the technologies on display, including direct imaging and digital printing innovations. But with nearly 575 exhibitors at the four-day event, we couldn't cover it all in one issue. So this month we're presenting even more Graph Expo highlights. Prepress Group Logic exhibited MassTransit, version 3.6, its high-speed digital file transfer and remote proofing software. MassTransit

Finishing equipment filled a few halls at Drupa, with computer integration more prevalent than ever. Computers have integrated themselves into the postpress world more than ever. Take Heidelberg's new Stitchmaster ST 400, shown at Drupa. Data generated at the impositioning stage of the prepress process can be loaded into the ST 400's press setting program. Also, feeding, stitching and cutting are all monitored to prevent jams. Then there's MBO's new touch screen Navigator Control system on its T 700 and T 800 buckle folders. It integrates the folder into the digital workflow, controls sheets from feeder to delivery and includes an integrated spare

Printers showed up in force to see the latest in graphic arts technology and learn how E-Commerce might affect their futures. From all reports, Graph Expo 99 was a huge success. According to the Graphic Arts Show Co., which organized the event, 45,217 people took part—including numerous in-plant managers who stopped to chat with In-Plant Graphics' staff at our booth. All told, the show's 622 exhibitors occupied more than 430,000 net square feet of booth space. IPG spent three days walking the show floor at Chicago's McCormick Place, examining the new equipment and talking to the numerous E-Commerce vendors. Here's what