C.P. Bourg Inc.

Boeing Printing & Output Service Seattle Annual sales/budget: $56 million Full-time employees: 330 Jobs printed per year: 240,000 Bill Walker, senior manager of printing operations at Boeing, has seen a lot of changes in his 33 years—and he knows that as soon as one technology is mastered, it's time to prepare for the next. "We've about maxed out the gains in our printing operation," says Walker of the shift from camera ready art to the digital original. "Ten years ago, it was tough to get an electronic original because customers didn't think that way. Today, 95 percent of our originals come to us digitally." That change

California Office Of State Publishing Sacramento, Calif. Annual sales: $61,333,656 Operating budget: $57,996,000 Full-time employees: 456 Part-time employees: 21 Jobs printed per year: 24,380 When the California Office of State Publishing (OSP) installed a new eight-color Heidelberg M-1000B web press recently it was major news in the in-plant world, where such giant webs are rare. Still, for OSP the installation was, in a way, just a continuation of the growth it experienced through much of the 1990s. "We went [from] having some of the most obsolete technology in our greater Sacramento area, to having some of the most current, sophisticated technology, especially in prepress and in our digital print

When purchasing a new collator, ask yourself what is best for your shop. is it time for you to start looking for a new collator for your in-plant? If it is, there are several important questions to ask yourself before making a decision. First off, can you afford to purchase the collator that you feel is best for your shop? If it's not in your budget right now, it may be better to wait until you can buy the equipment that you want. This is an investment that should last 10 to 15 years, so make sure you don't purchase an inferior device just

Automation and compatibility with digital printing equipment have revolutionized stitching equipment, making operator involvement almost obsolete. "Automation, automation, automation," declares Rick Trapilo, general manager and executive vice president of C.P. Bourg. This, he says, is the primary trend typifying today's stitching equipment. Since operator skill levels vary greatly, Trapilo says, stitching equipment companies are making significant changes to reduce operator involvement. "Threading a stitch head could be difficult for some operators," Trapilo explains. "We're virtually taking that setup issue out of the equation for an in-plant manager." Some automated features now include self-loading, self-threading and operator warning systems in the event of

California Office of State Publishing Sacramento, Calif. Sometimes when you're big you've got to get smaller to survive. That's what happened in 1996 at the California Office of State Publishing (OSP), the largest state printing operation in the country. That was the year the Sacramento-based operation went non-mandated—when state agencies were no longer required to use the in-plant's services. The result was a significant drop in sales—10 percent over two years—and a corresponding reduction in staff. But the move also reduced some of the privatization challenges being directed at OSP by private sector printers and won the operation a lot of

Boeing Printing and Micrographic Services Seattle, Wash. When an in-plant wins Best of Show in the annual IPG/IPMA In-Print contest, it's a sure sign of a top-notch, quality operation. But when a shop takes Best of Show four times in eight years, you know it's got to be one of the best in-plants in the country. That's certainly the truth about Boeing's 111-employee Printing and Micrographic Services department, which won its fourth Best of Show in 1997. Lead by Derek Budworth, the operation has the heavy responsibility of maintaining thousands of active manuals for the aerospace giant's numerous aircraft. It's 65,000-square-foot facility

Despite falling just a month after IPEX in England, this year's show drew more than 44,000 visitors—and the vendors didn't let them down. When graphic arts industry representatives from all over the world arrived in Chicago for Graph Expo recently, Xeikon decided to shock them a little bit. At a press conference, the Belgium-based digital color press manufacturer contended that digital color production costs are now comparable with offset at runs of 1,000 units or more. Based on a study Xeikon had commissioned, which used real costs and time factors in actual production environments, the company insisted that digital color presses have

Electronic publishing and print-on-demand systems have helped NASA bring about a quantum leap in the efficiency and cost-effectiveness of its information dissemination. The National Aeronautics and Space Administration (NASA) looms large in our national consciousness. Here is the agency that has defined for Americans—if not for all humanity—what is humanly possible, with the phrase: "If we can put a man on the moon..." Yet to think of NASA as simply the space agency is to misunderstand its mission. NASA is all about rocket science; but the word to emphasize is science. The purpose of rockets is to better understand the vast and mysterious

What are you looking for in a collator? Find out what manufacturers suggest. WHEN YOU complete a printing job that meets your client's specifications, adding the finishing touches are like putting the icing on a cake. It adds oomph. But when an otherwise beautifully perfect-bound book is botched up with sloppy and seemingly careless stapling and stitching, elegance goes out the door and disappointment comes flying in. Nowhere was this more apparent than during the recent judging of In-Print® 98, the joint In-Plant Graphics/International Publishing Management Association printing contest. The judges, meticulous and discriminating in their approach, eliminated many otherwise beautifully printed

Today's saddle stitchers require a lot less effort to operate and offer much higher productivity. Find out how they can help you keep work in-house. TRENDS COME and go in any industry. But in printing, automation is one trend that has staying power. Take saddle stitchers. Many models boast features like faster makeready, easy operation and quick changeovers for booklet making. Quick set-ups and the ability to handle short runs also provide efficiency. Add user-friendly bells and whistles and production runs even more smoothly. "People that are hired to run the machines are not as skilled as in previous years," points out