C.P. Bourg Inc.

Texas Department of Health and Human Services Austin, Texas After years of fighting to keep his in-plant alive, Robert McDaniel has finally been able to spend some time focusing solely on improving his shop. Six years ago, the Texas Council on Competitive Government consolidated 31 state print shops in Travis County, in central Texas, into a mere nine shops. These in-plants, which lack right of first refusal, were also mandated to operate on a full cost recovery basis and forbidden from printing for any type of commercial operation. The result? They were left fighting each other and commercial print shops in a limited pool

In part two of our Graph Expo report, we detail the latest advances in prepress, e-commerce, bindery and consumables. The recent Graph Expo show in Chicago drew more than 45,000 industry professionals to McCormick Place. Last month IPG took you there as we detailed many of the technologies on display, including direct imaging and digital printing innovations. But with nearly 575 exhibitors at the four-day event, we couldn't cover it all in one issue. So this month we're presenting even more Graph Expo highlights. Prepress Group Logic exhibited MassTransit, version 3.6, its high-speed digital file transfer and remote proofing software. MassTransit

Penn State University State College, Pa. Penn State Document Services faces a problem common to in-plants that lack the right of first refusal. If a department or professor needs a print job and they expect it to cost less than $5,000, they don't need to get bids on it. "They can just go to the print shop down the street because it's on the way home or their cousin's best friend works there, or whatever," laments Michael Pierick, director of Document Services. "We have to compete for every job, so we need to be concerned that every product and service line we provide

Ace Hardware Downers Grove, Ill. When Mark Krammer, graphic service manager at Ace Hardware, first came to the Downers Grove, Ill., in-plant 15 years ago he was on a mission. He wanted to make Ace Hardware's in-plant that best it could be, but he also wanted to do something more. He wanted to bring the company some thing extra in the form of revenue. "In any operation there are always peaks and valleys," Krammer observes. "What better way to maximize those valleys than to subsidize your company's printing by taking on commercial work?" Insourcing revenue has helped Ace Hardware's 92-employee in-plant to offset

Graph Expo marked the debut appearance of many of the technologies unveiled at Drupa. After seeing so many new technologies displayed at the massive Drupa trade show in Düsseldorf, Germany, trade journalists found few surprises at the recent Graph Expo show in Chicago. But it was for printers, not journalists, that McCormick Place opened its doors—and they were certainly impressed. "I thought the show was very complete, with more than enough new things to see and want," remarked Don Davis, associate director of LSU Graphic Services, in Baton Rouge, La. He went to the show to look at prepress and computer-to-plate (CTP) equipment and

Steady improvement over six years turned the once meager in-plant at Anthem Blue Cross and Blue Shield of Maine into an award winner. WHEN ANDREW Haynes started working at Blue Cross and Blue Shield of Maine in 1994, the in-plant wasn't exactly state-of-the-art. "The equipment was so old that you really couldn't do anything with it," the prepress and press production specialist recalls. But help was on the way—in the form of a two-color, 26˝ Heidelberg MOZ press. Haynes arrived at the beginning of a six-year period of growth that turned the South Portland, Maine, in-plant into a high-production, award-winning facility. These changes not

Meldisco's in-plant prints for three retail shoe chains—and insources to boot. MIKE KAPLAN loves challenging his in-plant. As if Meldisco Printing Services wasn't busy enough tackling nearly 5,000 jobs a year for three major shoe chains, Kaplan also finds the time to insource more than $100,000 of business each year. "It's been working out great for years," he says. Kaplan started insourcing eight years ago when Meldisco—the Mahwah, N.J., company that owns and operates all of K-Mart's shoe departments—was a division of the Melville Corp. He printed for Melville divisions that did not have in-plants. "I saw the opportunity to generate income and

Finishing equipment filled a few halls at Drupa, with computer integration more prevalent than ever. Computers have integrated themselves into the postpress world more than ever. Take Heidelberg's new Stitchmaster ST 400, shown at Drupa. Data generated at the impositioning stage of the prepress process can be loaded into the ST 400's press setting program. Also, feeding, stitching and cutting are all monitored to prevent jams. Then there's MBO's new touch screen Navigator Control system on its T 700 and T 800 buckle folders. It integrates the folder into the digital workflow, controls sheets from feeder to delivery and includes an integrated spare

The print world certainly has gone digital, and On Demand was the place to see the latest—from digital printing to Internet-based job management. If you haven't left your in-plant in a while, the recent On Demand Digital Printing & Publishing Strategy Conference and Exposition would have made your head spin. Judging by the abundance of digital technology packed into New York's Jacob K. Javits Convention Center, it was clear that the printing industry's move into the digital world is accelerating rapidly. "The world is now moving at Internet time, so fast that the landscape is just a blur," noted Charles Pesko, managing

In-plants are often called on to produce a variety of jobs in a short amount of time. Look for a collator that can meet your demanding needs. PRODUCTIVITY. RELIABILITY. Accuracy of set-up. Ease of changeover. Ease of use. Versatility. These are the key features in-plant managers should look for in a collator, according to Mark Hunt, marketing manager for Standard Finishing Systems. Since in-plants will need to use a collator for a variety of jobs, an easy-to-use and versatile system is crucial. "In an in-plant environment you may be asked to run a wide variety of stocks through the machine," Hunt explains. "You don't