After working in Alaska government print shops for 32 years, Harold Pence is about to retire. By Kristen E. Monte In 1972, Harold Pence began working on his first press, an A.B.Dick 360. More than 30 years later, and on the brink of his retirement, he still feels that printing is in his blood. Pence, Duplicating Services manager of the State of Alaska's Legislative Printshop, was born and raised in Illinois. After graduating high school in 1967, though, he was looking for a change, so he moved with his mother to Douglas, Alaska, a small island across the channel from Juneau. He has been
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Folding machines are built to last. But many that were sold in the 1980s don't have the tools needed to handle 21st-century work. By W. Eric Martin Folding and printing go hand-in-hand. Rarely is an item delivered from the press to the end user without being manipulated: letters must fit into envelopes; brochures and magazines must be folded before being trimmed; and holiday cards must be made mantle-ready. While folding itself is fairly straightforward, knowing what you need from the equipment doing the folding can be a bit trickier. Folding equipment seems to have an amazingly long life span, creating creases for decades before
In the past year the in-plant at Big Lots has leapt into CTP and four-color printing, increasing impressions by almost 40 percent in the process. By Erik Cagle Imagine a cashier bellowing into her microphone, "I need a price check on Captain Don's Bait System," and you have a good idea of the shopping experience offered by Columbus, Ohio-based Big Lots. This is not your mother's discount retailer. Sol Shenk, the company's late founder, purchased and resold items that would make a local clean sweeps auction seem boring: 2,700 DeLorean cars, six million bottles of Breck shampoo, 20,000 cases of Oreo Milk Changers, used
By building an in-plant from scratch, Lufkin Independent School District is both preparing students for employment and saving money. By Bob Neubauer When the Lufkin Independent School District decided to create an in-plant at its Lufkin, Texas-based high school, it went all out. First it hired Brian Crews, who had spent the previous 10 years running the in-plant and graphic arts instructional program for the Gladewater School District, an hour and a half away. Then it installed new prepress, offset and finishing gear worth close to $600,000, including computer-to-plate (CTP) equipment and two-color presses. "They told me to put together my Christmas list
SET ON a land grant on the Idaho border, Washington State University welcomes 20,000 students to its Pullman campus each year, despite being a little...well, off the beaten path. "It's rural wheat country and really big football players," laughs Steven Rigby, director of printing at the school's Office of University Publications and Printing. Several hundred miles east of rainy Seattle, Pullman is usually pretty dry, he says. But it has been pouring on and off for days when Rigby and
More than 38,000 people attended this year's expo. Here's a glimpse of what they saw. By Bob Neubauer Integration was the big theme of this year's Graph Expo and Converting Expo. Individual manufacturers like Heidelberg and MAN Roland showcased computer-integrated manufacturing (CIM) technologies connecting prepress, press and finishing. And vendor partnerships, both small and multi-faceted, foreshadowed future integration between multiple vendors' systems. Notably, at a large press conference touting the Networked Graphic Production initiative, 27 companies proclaimed their commitment to defining, developing, testing and delivering JDF-based integration between their systems. They plan to define a standardized set of interfaces to create plug-and-play solutions
While the price of collators remains relatively constant, manufacturers recommend considering a few things before buying. By Erik Cagle You don't have to tell Aldridge Free about the benefits of having a new collator. For years he ran an old, second-hand model at Mississippi Gulf Coast Community College Central Printing and put up with a host of difficulties. "We had a lot of trouble feeding certain kinds of paper," he remarks. Sometimes he would have to stop the machine after it put together two or three books and adjust it. Other times the collator wouldn't run the paper at all, and the in-plant's four
By anticipating the needs of its company, Best Buy's Print Solutions Group has become one of the top in-plants in the retail business. By Mike Llewellyn BEST BUY Corp., based in Eden Prairie, Minn., opens between 50 and 70 new stores every year, according to Rick Neumann, director of printing for the company's Print Solutions Group (PSG). With each grand opening representing $35,000 in new print and fulfillment business each year, on top of the corporate and insourcing work PSG already provides, it's little wonder the 110-employee in-plant ranked 15th on IPG's Top 50 list. In fact, PSG's process group is charged with staying
In an era of earlier job deadlines, shorter runs, increased quality and more complex jobs, efficient post-press operations are critical for a successful in-plant. By Mike Llewellyn and Caroline Miller SOLID FOLDING capabilities are critical to the success of an in-plant. That's what Mel Zischler believes. As manager of Principal Financial Group Printing Services, Zischler oversaw the recent installation of a Challenge Machinery folder into his 33-employee in-plant in Des Moines, Iowa, where it will work side-by-side with a five-year-old Stahl folder. "We had an application come through where we needed greater [paper-handling] capacity," explains Zischler. While looking at folders, Zischler says he
With U.S. forces still deployed in Iraq, the CIA's intelligence data is more crucial to national security than ever. The agency relies on its in-plant to publish this top-secret information. by Bob Neubauer Long before the first U.S. troops began their march toward Baghdad, President Bush turned to the CIA for the latest intelligence information on Iraq. The Central Intelligence Agency, in turn, relied on its office of Imaging & Publishing Support (IPS) to print this classified information quickly and accurately. In the same vein, when the country was preparing to enter Afghanistan in the wake of the September 11 terrorist attacks, IPS