Pre-Press - Computer-to-plate

CHEMISTRY DEFINITELY has its place: in science fairs, laboratories and love. However, more and more in-plants are displacing chemistry in favor of greener, cleaner workflows. Platemaking is one of the areas getting the enviro-overhaul. Here, five in-plants recount their transitions to chemistry-free computer-to-plate (CTP). And despite our best efforts to document the bad along with the good, these in-plants claim to have had very few reservations—and even fewer regrets.

Tapped to oversee an in-plant located in a college football stadium (really), Tom Tozier needed a new game plan. “When I came here [in January 2008], not only was the shop not CTP, we were farming out to a film setter. We actually bought our film from a print shop in town,” admits Tozier, director of Imaging Services at the University of Colorado at Boulder.

As the demand for four-color work increased at Madison Gas and Electric’s in-plant, so did the Wisconsin shop’s need to upgrade its platemaking process. “We had two-color Ryobis, but about 80 percent of our work was four color,” reports Graphics Services Supervisor Chris Hrubes. He targeted chemistry-free CTP as the ideal solution for the facility’s workload requirements and environmental standards.

Steve Schmuger, graphic services manager for Miami-Dade County’s General Services Administration, can summarize one of his most important job responsibilities into three words: feeding the organism. Schmuger envisions the shop’s workflow as a dynamic, vital entity. “It can do more and more things for you, but you must keep feeding it—that is, investing in technology and adding more components,” he asserts.

Though attendance was noticeably down on the first three days of Print 09, by Monday morning it was starting to look like a trade show again. Booths were packed with attendees, and vendors were busy giving demos, trying to capitalize of the sudden resurgence of interest after a lackluster weekend. IPG spent four days at the show, and the first three...let's just say we never had any problem finding someone to talk with at vendors' booths. Perhaps the beautiful Chicago weekend weather lured many to delay their arrival. (Or maybe it was the questionable wisdom of starting a trade show on a Friday.) Whatever the reason, though, by Monday morning, attendees arrived with a vengeance, including scores of in-plants managers.

An inactive press is an unproductive press. Unfortunately, the University of North Carolina-Wilmington’s in-plant learned that costly lesson with its two-color Shinohara. The university’s Printing Services department had an imagesetter to make poly plates for its ABDick presses, but got away from metal platemaking several years ago, recalls Production Manager Steven Barrett. In order to use the Shinohara press, the shop had to rely on an outside vendor to secure metal plates, which Barrett didn’t find to be a dependable option.

Presstek has prevailed in a critical ruling in the company’s patent infringement case against Israel-based VIM Technologies, Ltd.

In an opinion made public on Wednesday, Administrative Law Judge E. James Gildea ruled that Presstek’s patents for its printing plate technology are valid and enforceable and that VIM has been infringing Presstek’s rights by importing and selling VIM’s plates in the United States.

Ten months ago, the aging, largely analog Central Printing Division at the Oklahoma Department of Central Services (DCS), struggled to produce high-value color print and finishing work. “It was more than a challenge to be competitive and meet production deadlines,” recalls Mark Dame, director of Central Printing. Because it conducts its business as a self-funded government program, Central Printing often competes with some of Oklahoma City’s best commercial printers. For this reason, Central Printing’s team of 24 employees knew the time had come for

Despite the sour economy, xpedx is investing. That was the message the company wanted to send when it showed off its new Cincinnati-area print technology center to graphic arts journalists last month. It is reportedly the only U.S. center demonstrating equipment from a variety of manufacturers.

According to IPG data, almost 22 percent of in-plants have an imagesetter. Until last month, one of them was the University of Mississippi, which has been churning out film with a Screen Katana for years. The main reason the shop stuck with it? “It was paid for,” laughs Tony Seaman, director of Printing and Graphic Services at the Oxford, Miss., shop.