Bindery - Finishing

Your paper cutter can make or break your printed pieces. Choose it wisely. By Erik Cagle WHAT MAKES Jeff Gordon a top driver on NASCAR's stock car driving circuit? Speed alone is hardly the reason Gordon gets to spray his pit crew with champagne. Luck and patience play roles, as does tactical positioning on the track. But even the slightest flaw in the No. 24 car's mechanical composition can mean the difference between success and a short day at the track. Similarly, a paper cutting system can, like Gordon, slice right through a straightaway. But precision handling is even more important around a

Folding machines are built to last. But many that were sold in the 1980s don't have the tools needed to handle 21st-century work. By W. Eric Martin Folding and printing go hand-in-hand. Rarely is an item delivered from the press to the end user without being manipulated: letters must fit into envelopes; brochures and magazines must be folded before being trimmed; and holiday cards must be made mantle-ready. While folding itself is fairly straightforward, knowing what you need from the equipment doing the folding can be a bit trickier. Folding equipment seems to have an amazingly long life span, creating creases for decades before

Perfect binding, saddle stitching and mechanical binding each have their places. Find out which ones are best for your in-plant. By Vincent De Franco As in-plants bring increasingly more work in-house, they're finding themselves in direct competition with commercial printers. Therefore it's crucial they have up-to-date equipment that enables them to compete. This is especially true of bindery equipment, since the binding and stitching on a booklet is often the first thing a customer notices. When shopping for bindery equipment there are three major categories from which to choose: perfect binding, saddle stitching and mechanical binding (double loop, etc.). The most common bindery process

While the price of collators remains relatively constant, manufacturers recommend considering a few things before buying. By Erik Cagle You don't have to tell Aldridge Free about the benefits of having a new collator. For years he ran an old, second-hand model at Mississippi Gulf Coast Community College Central Printing and put up with a host of difficulties. "We had a lot of trouble feeding certain kinds of paper," he remarks. Sometimes he would have to stop the machine after it put together two or three books and adjust it. Other times the collator wouldn't run the paper at all, and the in-plant's four

In an era of earlier job deadlines, shorter runs, increased quality and more complex jobs, efficient post-press operations are critical for a successful in-plant. By Mike Llewellyn and Caroline Miller SOLID FOLDING capabilities are critical to the success of an in-plant. That's what Mel Zischler believes. As manager of Principal Financial Group Printing Services, Zischler oversaw the recent installation of a Challenge Machinery folder into his 33-employee in-plant in Des Moines, Iowa, where it will work side-by-side with a five-year-old Stahl folder. "We had an application come through where we needed greater [paper-handling] capacity," explains Zischler. While looking at folders, Zischler says he

Saddle stitcher manufacturers say time is of the essence in their business, and they're looking to save it on makeready, training, production and, of course, ROI. by Mike Llewellyn "IN-PLANTS, LIKE every business, are being challenged to do more with less," says Mark Hunt, director of marketing for Standard Finishing Systems. But unlike other businesses, Hunt believes, in-plants have a more reliable stream of internal work feeding them. To vendors of finishing equipment, this makes in-plants the ideal customers in slow economic times. "In-plants are extremely important," Hunt continues. "In-plants have always been important, but especially in difficult times because they have their own

Put simply, plastic coil binding saves money. And better yet, customers love the way it looks. by Mike Llewellyn IT MAY NOT be branded "the wave of the future." It may not have industry commentators calling it a revolution. But plastic coil binding has developed a solidly loyal following over the past few years among in-plant managers. Dave Opp is one of them. Opp is manager of corporate printing and literature distribution for Storagetek, a software firm specializing in data storage and disaster recovery systems. Opp feels the bindery can play its own role in disaster recovery. "Binding is critical," says Opp, speaking

In-plants sure do a lot of binding. In fact, more in-plants have bindery equipment than offset presses or copiers. According to an IPG survey, the top three pieces of in-plant equipment are paper cutters, folders and drills/punches, with 97+ percent of in-plants saying they own this equipment. Close behind are saddle stitchers (installed in 83 percent of in-plants), collators (81 percent) and spiral wire binders (46 percent). That's because in-plants know that a job isn't finished until it's...well, finished. So maintaining an arsenal of top-notch bindery equipment is essential to providing customers with the quality they expect from an in-plant. Like all

In today's print-on-demand market, manufacturers are rolling out collators designed for shorter runs. by Chris Bauer The Kansas Department of Transportation's in-plant specializes in really big jobs—to be specific, high-volume 22x36˝ construction documents. Last year the Topeka-based shop output 1,679,100 square feet of these large documents. When it's not handling these projects, though, the 25-employee shop keeps busy printing smaller sized items like training manuals, monthly reports and a KDOT newsletter. To handle these jobs, the in-plant relies heavily on its 30-bin, three-tower C.P. Bourg BST 10 collator. "The best feature on the collator is that it's electronically programmable," notes Bill Crooks, print shop

With new advances, faster paper cutting doesn't have to mean compromised safety. by Chris Bauer Speed isn't everything—not when you're talking about paper cutters. With this equipment, safety comes first, leaving features like speed and productivity to take a back seat. "Safety was really important when we were looking at cutters," remarks Carl Zalaznick, supervisor of Printing Services for Holy Cross Hospital in Florida. "Before the [Swaneck] ProCut 235, we had a really old Challenge. Except for cutting my finger once, we were really lucky that we didn't have any accidents." He says his shop's new cutter makes up for the lack of