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All that is a thing of the past now. About a year ago, the in-plant bought a Duplo 4000 two-tower collator, and life hasn't been the same since.
"You have trouble keeping the bins full, it's running so fast," Free says.
The new model not only collates, but has an inline cutter and bookletmaker. It also uses suction feeding instead of friction feeding, eliminating paper runnability problems.
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